Showing posts with label exam. Show all posts
Showing posts with label exam. Show all posts

Friday, December 3, 2010

How to Become Exam Grade

In the last blog, we mentioned that special testing is required in order for a glove to be used in any type of medical application. So, what are these tests? Well, before we explain the tests, here are some terms you need to know:


Acceptable Quality Level (AQL) is the minimum manufacturing requirement needed for a glove to pass for exam grade. In the United States the AQL must be 2.5 or less.

Tensile Strength is the maximum stress that a material can withstand while being stretched or pulled before becoming deformed.

Megapascal (MPa) is the unit of measurement used in the tensile strength test. 1 Mpa is equal to approximately 145 pounds per square inch.


Now that you understand the terms, here are the three main tests used in order for a glove to be labeled (or classified) as exam grade:

Water Test

This test is used to determine the AQL of the glove. The test detects holes that allow water leakage in the glove. Each glove is filled with water to determine if any pinholes exist. Any holes in the glove count as a defect. The AQL score is then calculated by the number of defective gloves for every 100 that were tested. For example, if out of 500 gloves only 6 had any defects, the AQL for that batch would be 1.2.

All of our gloves have an AQL – industrial or exam grade. This can be confusing because sometimes people think that if there is an AQL, then it must be exam grade. This is absolutely not the case. As I said before, the FDA requires the AQL for exam grade to be 2.5 or lower. So when you see an AQL above that, know that it is an industrial grade glove.


Blood-Borne Pathogen Test

This test method is used to measure the resistance of penetration by blood-borne pathogens. Phi-X174, one of the smallest measurable viruses in the world, is used to test the glove’s ability to act as a barrier. If the glove acts as a good barrier to the Phi-X174 virus, it is considered a good barrier against larger viruses such as Hepatitis B, C and HIV.


Tensile Strength Test

There are two parts to this test. First, there is the test to get the tensile strength, which is determined by how much stress the glove can take before becoming deformed or breaking. Using a universal testing machine, the glove is tested and measured by MPa until the breaking point.

The second part of the test is measuring the elongation percentage. The glove is stretched until it breaks, then measured to see how much longer the glove is versus before it was stretched.
For example: The glove starts out at 9 inches long. After stretching and breaking it, the two remaining pieces are 54 inches long. The elongation percentage would be 500%. Here is how it is calculated:



There are other tests such as determining how much latex protein is in a latex glove and how much powder is still on a powder free glove, but these three are the main tests. According to the American Society for Testing and Materials (ASTM), the following are the minimum requirements from these three tests for Latex, Vinyl and Nitrile gloves:



Even though there are only three main tests, the results are what make the difference in what grade the gloves fall into. Remember that you should use exam grade gloves in any type of application where you could come in contact with blood or bodily fluids. And although having AQL numbers on industrial grade gloves can be confusing, remember that unless it says “Exam” it isn’t.

Wednesday, November 17, 2010

Customer Service Wants to Help – FAQ

Question 1: How thick are your nitrile gloves?

Disposable gloves are measured in mils, a mil is 1/1000 of an inch. This is measured using a micrometer. Since a micrometer measures a small portion of the surface area of a glove, often times you will see a range of mil thickness. Because gloves are dipped when they are produced, there is a difference in thickness in areas of the gloves (usually the palm and the fingertips).

Although this has been the way glove thickness has always been measured, there is a new and more accurate measurement style. The overall glove industry is moving to using gram weight rather than mil thickness. This is to ensure that the weight of the glove proves how much raw material was used in the product. Ammex is adding this new measurement style in new marketing materials.

Here are our 9 different Brands/Styles of Nitrile gloves and their thickness:

Ammex Nitrile – 4mil
GlovePlus Heavy Duty Nitrile – 8mil
GlovePlus Nitrile – 5mil
GlovePlus Nitrile Black – 5mil
Gloveworks Nitrile – 5mil
Slate Nitrile – 3mil
Xtreme Nitrile – 4mil
Xtreme 3 Nitrile – 3mil

Question 2: Why have both Exam and Industrial grade gloves?
You will notice that all our gloves are labeled Exam or Industrial. Exam gloves can be used for any application, while industrial are limited in their application. So why aren’t all gloves just exam gloves?

When gloves are going to be used in a medical environment, the gloves must be tested, approved and labeled properly to guarantee safety. This involves special testing at the manufacturer in accordance with FDA regulations as well as random shipment inspection to ensure compliance. Of course with the additional requirements, there are added costs in manufacturing and distributing them.

Although industrial grade and exam grade gloves may seem similar, industrial grade gloves have not gone through the additional testing you would want if you were going to be coming into contact with blood or bodily fluids. If you were going to use gloves in a painting application for example, you would have no need for an exam glove. Having industrial gloves gives you the choice of having a lower price when the medical need isn’t there.